⚡ MOQ ab 500 Stück | ⏱️ 10–14 Tage Express-Prototyping | 🛡️ BSCI & ISO 9001 Auditiert | 🚢 Weltweiter DDP-Versand
Cut-and-Sew · HF Welding · 3D EVA Press Fuzhou Direct Factory

OEM & ODM Maßgeschneiderte Taschenfertigung & Technologiezentrum

Evaluate our dual-track customization standards (500 Stk. Ready-to-Brand stock dies vs. bespoke 3D CAD OEM tooling), 4-pillar textile engineering matrix, specialized HF-welding & EVA compression molding lines, and 6-step AQL 2.5 delivery timeline.

100+ Patterns Stock Cut-and-Sew Dies
40+ Molds Stock 3D EVA Cavities
75 Shore C EVA Impact Durometer
5,000mm TPU Hydrostatic Head
4 Core Production Technologies In-House Tooling & Lab
Custom OEM 3D EVA Hot/Cold Compression Molding & Cut-and-Sew 75-Shore-C EVA · HF TPU Welding 10–14 Tage Prototype Sample
  • Line 01 · Flatlock Stretch Sewing 240GSM Lycra + TPU Film
  • Line 02 · 3D EVA Press Molding 5mm 75-Shore-C + Carbon PU
  • Line 03 · PAH-Free SBR/CR Foam 3mm–5mm Zig-Zag / Blind Stitch
  • Line 04 · HF TPU Seam Welding IPX6/IPX7 Airtight Bond
1. Dual-Channel OEM Cooperation Standards

Leichte Individualisierung (Lagerschnittmuster) vs. Voll-OEM/ODM nach Maß

Cooperation Dimension Track A: Light Customization (Ready-to-Brand) Track B: Full Bespoke OEM / ODM (Maßgeschneiderte Tech Pack)
Pattern & Mold Foundation 100+ stock cut-and-sew patterns & 40+ stock aluminum EVA molds 1:1 custom CAD pattern drafting & bespoke 3D CNC aluminum EVA cavity
Minimum Order Quantity (MOQ) 500 Stk. / SKU (Stock colors) · 1,000 Stk. (PMS Dye) 1,000 – 3,000 Stk. / SKU
Sample Fee & Refund Policy $45 – $75 Maßgeschneiderte Prototype Setup (Includes Logo Plate & Trim Matching) $80 – $150 + EVA Mold $350–$550 (Refunded at 3,000 Stk.)
Prototyping & Bulk Turnaround 10–14 Tage Prototype · 15–18 Tage Mass Production 10–14 Tage First Prototype · 18–25 Tage Mass Production
IP & NDA Protection Standard Commercial Confidentiality Signed Mutual NNN / NDA Agreement + Exclusive Mold Lock
2. Core Textile Engineering Spectrum

4 Spezialisierte Softgoods-Materialfamilien

Material Family Standard GSM / Thickness Wasserdicht & Mechanical Spec Compliance & Best Application
Spandex Lycra (Nylon/Elastane) 220 – 260 GSM + 0.04mm TPU Film 220% 4-way stretch · IPX5 sweat/rain barrier OEKO-TEX® 100 · Laufgürtel & 3D Eye Masken
SBR / CR Neoprene Foam 2.5mm – 5.0mm Closed-Cell Foam Thermal insulation, shock absorption, velvet/Lycra laminated PAH-Free REACH · Laptop Hüllen, Armbänder, Bottle Slings
Ripstop Nylon & 1680D Ballistic 70D / 210D / 600D / 1680D PU 1,500mm–2,000mm coating · High tear resistance C0 PFAS-Free DWR · Hydration Westen, Foldable Packs, EVA Shells
GRS Certified Recycled rPET 300D Twill / 600D Cationic rPET 4 to 8 recycled plastic bottles per Tasche · C0 DWR GRS 4.0 Transaction Certificate · Tech Taschen & Wash Taschen
3. Beyond Basic Cut-and-Sew

4 Werkseigene Kern-Fertigungsverfahren

① High-Frequency (HF) Seamless TPU Welding

Electromagnetic molecular bonding for 0.3mm touchscreen Handy-Laufarmband windows and IPX6 Wasserdicht bike frame packs without needle holes.

② 3D Cold & Hot EVA Compression Molding

70–75 Shore C high-density EVA shells laminated with carbon-grain PU or 1680D ballistic nylon, supporting 35kg crush resistance and 3D embossed logos.

③ Reverse-Coil Wasserdicht Zipper & Seam Taping

Precision sewing of polyurethane-laminated YKK® AquaGuard and SBS Wasserdicht zippers paired with internal PEVA leakproof binding.

④ 3D Zero-Pressure Thermal Foam & Acoustic Integration

Precision contour molding of slow-rebound memory foam sleep eye Masken with removable FCC/CE-certified Bluetooth 5.4 stereo modules.

4. Standardized 6-Stage Delivery & AQL 2.5 Timeline

Vom Tech Pack bis zur weltweiten DDP-Lieferung

Step 01 • 24 Hours

Tech Pack & BOM Evaluation

Engineering feasibility review, tiered FOB/DDP cost breakdown, and free 2D digital proof.

Step 02 • 5–7 Business Tage

CAD Pattern & First Prototype

Digital paper pattern grading, custom logo sampling, and physical prototype dispatch via DHL.

Step 03 • Day 8

Golden PP Sample Sign-Off

Sealed Pre-Production (PP) reference sample locked at every sewing and molding workstation.

Step 04 • Tage 9–16

Incoming Textile QA & Automated Cutting

GSM weight verification, Pantone ΔE < 1.0 check, CNC knife cutting, and inline bar-tack sewing.

Step 05 • Tage 17–19

AQL 2.5 Mid & Final QA Inspection

2,000-cycle zipper fatigue test, 25kg strap pull test, needle metal detection, and full photo QA report.

Step 06 • Day 20+

Export Carton & Global DDP Delivery

5-ply K=K master carton palletization, FOB Fuzhou loading, or turnkey DDP door-to-door delivery.

Technische Angebotskalkulation in 4 Stunden

Bereit für Muster oder Serienfertigung? Senden Sie Ihr Ziel-SKU oder Tech Pack

Direkte Werkspreise aus unseren Näh-, HF-Schweiß- und EVA-Formpresslinien in Fuzhou. Erhalten Sie innerhalb von 4 Werkstunden ein formelles BOM- und FOB/DDP-Staffelangebot.

  • ✓ Kostenloser digitaler 2D-Entwurf innerhalb von 4 Stunden nach Erhalt Ihres Vektor-Logos
  • ✓ 10–14 Tage physischer Prototypenbau ($45–$75 Muster-Einrichtungspauschale)
  • ✓ NDA-Geheimhaltungsschutz für individuelle OEM Tech Packs & eigene EVA-Formen
  • ✓ Email: sales@carrysourcing.com · WhatsApp: +86 187 5012 6315

Schnelle B2B-Anfrage (RFQ)

Logo oder Tech Pack Datei hier ablegen (Max. 25 MB)
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