OEM & ODM Custom Carry Manufacturing & Craftsmanship Center
Evaluate our dual-track customization standards (500 pcs Ready-to-Brand stock dies vs. bespoke 3D CAD OEM tooling), 4-pillar textile engineering matrix, specialized HF-welding & EVA compression molding lines, and 6-step AQL 2.5 delivery timeline.
75-Shore-C EVA · HF TPU Welding 10–14 Days Prototype Sample - Line 01 · Flatlock Stretch Sewing 240GSM Lycra + TPU Film
- Line 02 · 3D EVA Press Molding 5mm 75-Shore-C + Carbon PU
- Line 03 · PAH-Free SBR/CR Foam 3mm–5mm Zig-Zag / Blind Stitch
- Line 04 · HF TPU Seam Welding IPX6/IPX7 Airtight Bond
Light Customization (Stock Patterns) vs. Full Bespoke OEM/ODM
| Cooperation Dimension | Track A: Light Customization (Ready-to-Brand) | Track B: Full Bespoke OEM / ODM (Custom Tech Pack) |
|---|---|---|
| Pattern & Mold Foundation | 100+ stock cut-and-sew patterns & 40+ stock aluminum EVA molds | 1:1 custom CAD pattern drafting & bespoke 3D CNC aluminum EVA cavity |
| Minimum Order Quantity (MOQ) | 500 pcs / SKU (Stock colors) · 1,000 pcs (PMS Dye) | 1,000 – 3,000 pcs / SKU |
| Sample Fee & Refund Policy | $45 – $75 Custom Prototype Setup (Includes Logo Plate & Trim Matching) | $80 – $150 + EVA Mold $350–$550 (Refunded at 3,000 pcs) |
| Prototyping & Bulk Turnaround | 10–14 Days Prototype · 15–18 Days Mass Production | 10–14 Days First Prototype · 18–25 Days Mass Production |
| IP & NDA Protection | Standard Commercial Confidentiality | Signed Mutual NNN / NDA Agreement + Exclusive Mold Lock |
4 Specialized Softgood Material Families
| Material Family | Standard GSM / Thickness | Waterproof & Mechanical Spec | Compliance & Best Application |
|---|---|---|---|
| Spandex Lycra (Nylon/Elastane) | 220 – 260 GSM + 0.04mm TPU Film | 220% 4-way stretch · IPX5 sweat/rain barrier | OEKO-TEX® 100 · Running Belts & 3D Eye Masks |
| SBR / CR Neoprene Foam | 2.5mm – 5.0mm Closed-Cell Foam | Thermal insulation, shock absorption, velvet/Lycra laminated | PAH-Free REACH · Laptop Sleeves, Armbands, Bottle Slings |
| Ripstop Nylon & 1680D Ballistic | 70D / 210D / 600D / 1680D | PU 1,500mm–2,000mm coating · High tear resistance | C0 PFAS-Free DWR · Hydration Vests, Foldable Packs, EVA Shells |
| GRS Certified Recycled rPET | 300D Twill / 600D Cationic rPET | 4 to 8 recycled plastic bottles per bag · C0 DWR | GRS 4.0 Transaction Certificate · Tech Pouches & Wash Bags |
4 Proprietary In-House Manufacturing Processes
① High-Frequency (HF) Seamless TPU Welding
Electromagnetic molecular bonding for 0.3mm touchscreen phone armband windows and IPX6 waterproof bike frame packs without needle holes.
② 3D Cold & Hot EVA Compression Molding
70–75 Shore C high-density EVA shells laminated with carbon-grain PU or 1680D ballistic nylon, supporting 35kg crush resistance and 3D embossed logos.
③ Reverse-Coil Waterproof Zipper & Seam Taping
Precision sewing of polyurethane-laminated YKK® AquaGuard and SBS waterproof zippers paired with internal PEVA leakproof binding.
④ 3D Zero-Pressure Thermal Foam & Acoustic Integration
Precision contour molding of slow-rebound memory foam sleep eye masks with removable FCC/CE-certified Bluetooth 5.4 stereo modules.
From Tech Pack to Global DDP Delivery
Tech Pack & BOM Evaluation
Engineering feasibility review, tiered FOB/DDP cost breakdown, and free 2D digital proof.
CAD Pattern & First Prototype
Digital paper pattern grading, custom logo sampling, and physical prototype dispatch via DHL.
Golden PP Sample Sign-Off
Sealed Pre-Production (PP) reference sample locked at every sewing and molding workstation.
Incoming Textile QA & Automated Cutting
GSM weight verification, Pantone ΔE < 1.0 check, CNC knife cutting, and inline bar-tack sewing.
AQL 2.5 Mid & Final QA Inspection
2,000-cycle zipper fatigue test, 25kg strap pull test, needle metal detection, and full photo QA report.
Export Carton & Global DDP Delivery
5-ply K=K master carton palletization, FOB Fuzhou loading, or turnkey DDP door-to-door delivery.
Ready to Source or Sample? Send Your Target SKU or Tech Pack
Direct factory pricing from our Fuzhou cut-and-sew, HF-welding, and EVA compression molding lines. Receive a formal BOM & tiered FOB/DDP quotation within 4 business hours.
- ✓ Free 2D Digital Proof within 4 hours of receiving your vector logo
- ✓ 10–14 Days Physical Prototyping ($45–$75 custom prototype setup)
- ✓ NDA Protection Available for bespoke OEM Tech Packs & custom EVA molds
- ✓ Email: sales@carrysourcing.com · WhatsApp: +86 187 5012 6315